Wiesemann & Theis GmbH

Networking, sensors and interface technology for industry, office and IT

Topic:

MQTT as switching tunnel

Send switching signals barrier-free from A to B


There are cases in which switching signals are needed far away from where they are generated. One good way to bridge such distances is transmission using the Web-IO 4.0 Digital in box-to-box mode over the network. Things become difficult however when the distances are so great that the internet has to be involved as a transmission path.

In principle this would also be possible in box-to-box mode. Since there is a direct connection between the two Web-IOs, the respective routers and firewalls would also have to be configured for such a solution such that access to the local network is possible from the internet side. This is cumbersome, but also a no-go for the IT administrators in most companies.

An alternative is to use MQTT protocol (Message Queuing Telemetry Transport). The corresponding Web-IOs do not communicate directly with each other, and so there is no direct connection. Instead the two Web-IOs open a connection from within the local network to a broker in the internet.

Web-IO - Box-to-Box over MQTT

This connection direction is non-critical and generally requires no configuration in routers or firewalls. The broker is a kind of turntable for data. The one Web-IO acts as publisher and sends an input status to the broker. The broker passes this information to the second Web-IO, which as subscriber can receive the switching status. The second Web-IO then switches its output to the received switching state.

How it’s done

As soon as these steps are completed, the outputs on the one Web-IO follow the inputs on the other 1:1. This works in both directions when configured accordingly.

Box-to-Box solutions offer many advantages

  • In most cases no special configuration of the routers or firewalls is necessary.
  • When locations change no great rewiring is required. All you need to do is connect the affected Web-IO to the network at the new location and change the IP parameters.
  • Current signal states can be queried at any time from the local network using the Web interface.

Here is a sampling of suitable products

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